Proper Product Sizing: Diameter Comparison for Copper Equivalent Fusing Current for Grounding Applications
Copper Clad Steel Wire
APPLICATIONS
Copper Clad steel wire and strand combines the electrical characteristics of copper with the mechanical properties of steel. Often used for buried ground grid systems, overhead ground wire and messenger wire, it can resist mechanical damage during installation, as well as electrical damage during a fault condition. Copper Clad steel has virtually no scrap value, and is extremely difficult to cut with traditional wire and cable cutting tools, greatly reducing the potential of theft.
CONSTRUCTION
Dead Soft Annealed (DSA) Copper Clad steel (CCS) conductors are a concentric lay-stranded construction. The CCS strands are a 40% conductivity grade of material using a low carbon steel core rendering greater flexibility to enable easier handling during installation.
STANDARDS
Copper Clad steel wire and strand combines the electrical characteristics of copper with the mechanical properties of steel. Often used for buried ground grid systems, overhead ground wire and messenger wire, it can resist mechanical damage during installation, as well as electrical damage during a fault condition. Copper Clad steel has virtually no scrap value, and is extremely difficult to cut with traditional wire and cable cutting tools, greatly reducing the potential of theft.
CONSTRUCTION
Dead Soft Annealed (DSA) Copper Clad steel (CCS) conductors are a concentric lay-stranded construction. The CCS strands are a 40% conductivity grade of material using a low carbon steel core rendering greater flexibility to enable easier handling during installation.
STANDARDS
- ASTM B193 - Standard Test Method for Resistivity of Electrical Conductor Materials
- ASTM B227 - Standard Specification for Hard-Drawn Copperclad Steel Wire
- ASTM B228 - Standard Specification for Concentric-Lay-Stranded Copperclad Steel Conductors
- ASTM B258 - Standard Specification for Standard Nominal Diameters and Cross-Sectional Areas of AWG Sizes of Solid Round
- ASTM B910 - Standard Specification for Annealed Copperclad Steel Wire
NOTES
Dimensions and weights are nominal values, subject to standard manufacturing tolerances. The ampacity rating and the DC and AC resistance of the Copper Clad steel wire conductor is not equivalent to that of a copper conductor.
To select the correct equivalent please see — Proper Product Sizing: Diameter Comparison for Copper Equivalent Fusing Current for Grounding Applications.
Updated 12/6/2021
Copper Clad Steel
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Copper Product
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Copper Product
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Copper Clad Steel
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Copper Clad Steel 40% DSA SIZE N/A #6 SOLID #6 SOLID/Asset/COPPERCLAD-STEEL.jpg |
Copper Product SIZE N/A #6 SOLID |
Copper Product DIAMETER (in) N/A 0.162 |
Copper Clad Steel 40% DSA DIAMETER (in) N/A 0.162 |
Copper Clad Steel 40% DSA SIZE N/A #4 SOLID #4 SOLID/Asset/COPPERCLAD-STEEL.jpg |
Copper Product SIZE N/A #4 SOLID |
Copper Product DIAMETER (in) N/A 0.204 |
Copper Clad Steel 40% DSA DIAMETER (in) N/A 0.204 |
Copper Clad Steel 40% DSA SIZE N/A 7 #9 40% DSA 7 #9 40% DSA/Asset/COPPERCLAD-STEEL.jpg |
Copper Product SIZE N/A #2 7W |
Copper Product DIAMETER (in) N/A 0.292 |
Copper Clad Steel 40% DSA DIAMETER (in) N/A 0.343 |
Copper Clad Steel 40% DSA SIZE N/A 7 #8 40% DSA 7 #8 40% DSA/Asset/COPPERCLAD-STEEL.jpg |
Copper Product SIZE N/A 1 SOLID |
Copper Product DIAMETER (in) N/A 0.289 |
Copper Clad Steel 40% DSA DIAMETER (in) N/A 0.385 |
Copper Clad Steel 40% DSA SIZE N/A 7 #7 40% DSA 7 #7 40% DSA/Asset/COPPERCLAD-STEEL.jpg |
Copper Product SIZE N/A 1/0 7W |
Copper Product DIAMETER (in) N/A 0.368 |
Copper Clad Steel 40% DSA DIAMETER (in) N/A 0.433 |
Copper Clad Steel 40% DSA SIZE N/A 7 #6 40% DSA 7 #6 40% DSA/Asset/COPPERCLAD-STEEL.jpg |
Copper Product SIZE N/A 2/0 7W |
Copper Product DIAMETER (in) N/A 0.414 |
Copper Clad Steel 40% DSA DIAMETER (in) N/A 0.486 |
Copper Clad Steel 40% DSA SIZE N/A 7 #5 40% DSA 7 #5 40% DSA/Asset/COPPERCLAD-STEEL.jpg |
Copper Product SIZE N/A 3/0 7W |
Copper Product DIAMETER (in) N/A 0.464 |
Copper Clad Steel 40% DSA DIAMETER (in) N/A 0.546 |
Copper Clad Steel 40% DSA SIZE N/A 19 #9 40% DSA 19 #9 40% DSA/Asset/COPPERCLAD-STEEL.jpg |
Copper Product SIZE N/A 4/0 7W |
Copper Product DIAMETER (in) N/A 0.552 |
Copper Clad Steel 40% DSA DIAMETER (in) N/A 0.572 |
Copper Clad Steel 40% DSA SIZE N/A 19 #8 40% DSA 19 #8 40% DSA/Asset/COPPERCLAD-STEEL.jpg |
Copper Product SIZE N/A 250 12W |
Copper Product DIAMETER (in) N/A 0.574 |
Copper Clad Steel 40% DSA DIAMETER (in) N/A 0.642 |
Copper Clad Steel 40% DSA SIZE N/A 19 #7 40% DSA 19 #7 40% DSA/Asset/COPPERCLAD-STEEL.jpg |
Copper Product SIZE N/A 300 19W |
Copper Product DIAMETER (in) N/A 0.629 |
Copper Clad Steel 40% DSA DIAMETER (in) N/A 0.721 |
Copper Clad Steel 40% DSA SIZE N/A 19 #6 40% DSA 19 #6 40% DSA/Asset/COPPERCLAD-STEEL.jpg |
Copper Product SIZE N/A 400 19W |
Copper Product DIAMETER (in) N/A 0.726 |
Copper Clad Steel 40% DSA DIAMETER (in) N/A 0.810 |
Copper Clad Steel 40% DSA SIZE N/A 19 #5 40% DSA 19 #5 40% DSA/Asset/COPPERCLAD-STEEL.jpg |
Copper Product SIZE N/A 500 19W |
Copper Product DIAMETER (in) N/A 0.813 |
Copper Clad Steel 40% DSA DIAMETER (in) N/A 0.910 |