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Aluminum HYLUG™ Terminal and HYLINK™ Splice Connectors
ug-terminal-and-hylink-splice-connectors-1
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Aluminum HYLUGTM Terminal and HYLINKTM Splice Connectors INSTALLATION INSTRUCTIONS
Aluminum HYLUG™ Terminal and HYLINK™ Splice Connectors®
® LISTED WIRE CONNECTOR
TYPES YA-A and YS-A
90°C, up to 35 kV
RECOMMENDED FOR USE ON COPPER AND ALUMINUM CONDUCTORINSTALLATION INSTRUCTIONS:
Dieless tools and nest/indenter tools will have a completed crimp similar to illustration shown BELOW:Other die sets listed have a completed crimp of a more circumferential nature and will look similar to this illustration:
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Aluminum HYLUGTM Terminal and HYLINKTM Splice Connectors INSTALLATION GUIDE
BURNDY®
Aluminum HYLUG™ Terminal and HYLINK™ Splice Connectors
Catalog # Conductor
Size
AL or CU,
Concentric,
Compressed,
CompactColor
CodeDie
InformationBURNDY® Installation Tooling (# Crimps) Wire
Strip
LengthMechanical Hydraulic Dieless HYLUG™
TerminalHYLINK™
SpliceDie
IndexDie
TypeOUR840 MD6,
PATMD6,
PAT600Y35,
Y39,
Y750,
PAT750①Y46,
①PAT46①Y45 Y60 Mechanical Hydraulic YA8CA- YS8CA- 8 AWG BLUE 374 DIE SET X8CART(2) W374(1) U8CABT(1) U8CABT(1) U8CABT(1) - MRC840AL(1)
MY29-3(1)PAT644(1)
Y644(1)
PAT81KFT(1)
Y81KFT(1)3/4” YA6CA- YS6CA- 6 AWG GRAY 346
161DIE SET X6CART(2)
X161(2)-
W161(1)U6CABT(1)
U161(1)U6CABT(1)
U161(1)U6CABT(1)
U161(1)- MRC840AL(1)
MY29-3(1)PAT644(1)
Y644(1)
PAT81KFT(1)
Y81KFT(1)7/8” YA4CA- YS4CA- 4 AWG GREEN 375
162DIE SET X4CART(3)
--
W162(3)U4CABT(1)
U162(1)U4CABT(1)
U162(1)U4CABT(1)
U162(1)- MRC840AL(2)
MY29-3(1)PAT644(1)
Y644(1)
PAT81KFT(1)
Y81KFT(1)1” YA2CA- YS2CA- 2 AWG PINK 348
163
239DIE SET X2CART(4)
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X239(4)-
W163(3)
W239(2)U2CAB(1)
U163(1)
U239(1)U2CABT(1)
U163(1)
U239(1)U2CABT(1)
U163(1)
U239(1)- MRC840AL(2)
MY29-3(2)PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)1-1/4” YA1CA- YS1CA- 1 AWG GOLD 371
163DIE SET X1CART(3)
--
W163(3)U1CART(1)
U163(1)U1CART(1)
U163(1)U1CART(1)
U163(1)- MRC840AL(2)
MY29-3(2)PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)1-1/16” YA25A- YS25A- 1/0 AWG TAN 296
241DIE SET X25ART(4)
X241(4)-
W241(2)U25ART(1)
U241(1)U25ART(1)
U241(1)U25ART(1)
U241(1)- MRC840AL(2)
MY29-3(2)PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)1-3/16” YA26A- YS26A- 2/0 AWG OLIVE 297
245DIE SET X26ART(4)
X245(4)-
W245(3)U26ART(2)
U245(1)U26ART(2)
U245(1)U26ART(2)
U245(1)- MRC840AL(3)
MY29-3(2)PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)1-3/8” YA27A- YA27A- 3/0 AWG RUBY 467
166DIE SET X27ART(4)
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W166(4)U27ART(2)
U166(2)U27ART(2)
U166(2)U27ART(2)
U166(2)- MRC840AL(3)
MY29-3(2)PAT644(1)
Y644(1)
PAT81KFT2)
Y81KFT(2)1-1/2” 467 NEST INDENTOR - - - P30D(1)
P34PR-5- - YA28A- YS28A- 4/0 AWG WHITE 298
660DIE SET X28ART(6)
X660(8)-
W660(3)U28ART(2)
U660(2)U28ART(2)
U660(2)U28ART(2)
U660(2)- MRC840AL(3)
MY29-3(2)PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)1-5/8” 298 NEST INDENTOR - - - P31D(1)
P34PR-5- - YA29A- YS29A- 250 kcmil RED 324 DIE SET - - U29ART(2) U29ART(2) U29ART(2) L29ART(1) - PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)1-5/8” NEST INDENTOR - - - P32D(1)
P34PR-5- - - YA30A- YS30A- 300 kcmil
(4/0 AWG
CCA DLO③
[329/22])BLUE 470 DIE SET - - U30ART(2) U30ART(2) U30ART(2) L30ART(1) - PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)1-3/4” NEST INDENTOR - - - P34D(1)
P48PR-1- - - YA31A- YS31A- 350 kcmil
(250 kcmil
CCA DLO③
[399/22])BROWN 299 DIE SET - - U31ART(2) U31ART(2) U31ART(2) - - PAT644(1)
Y644(1)
PAT81KFT(3)
Y81KFT(3)2-1/8” NEST INDENTOR - - - P35D(1)
P48PR-1- - - YA32A- YS32A- 400 kcmil GREEN 472 DIE SET - - U32ART(4) U32ART(4) U32AR(2) L32ART(2) - PAT644(1)
Y644(1)
PAT81KFT(4)
Y81KFT(4)2-1/2” NEST INDENTOR - - - P35D(1)
P48PR-1- - - YA34A- YS34A- 500 kcmil
(350 kcmil
CCA DLO③
[551/22])PINK 300 DIE SET - - U34ART(4) U34ART(4) U34ART(4) L34ART(2) - PAT644(1)
Y644(1)
PAT81KFT(4)
Y81KFT(4)2-5/8” NEST INDENTOR - - - P39D(1)
P48PR-1- - - YA36A- YS36A- 600 kcmil
(500 kcmil
CCA DLO③
[779/22])BLACK 473 DIE SET - - U36ART(4) U36ART(4) U36ART(4) L36ART(2) - PAT644(1)
Y644(1)
PAT81KFT(4)
Y81KFT(4)2-7/8” NEST INDENTOR - - - P44D(2)
P48PR-1- - - YA39A- YS39A- 700 / 750 kcmil
(600 kcmil
CCA DLO③
[925/22])YELLOW 936 DIE SET - - U39ART-2(4) U39ART-2(4) U39ART-2(4) L39ART-2(2) - PAT644(1)
Y644(1)
PAT81KFT(4)
Y81KFT(4)2-7/8” YA39AM- YS39AM- 700 kcmil or
750 kcmilRED 301 DIE SET - - - P39ART(4) S39ART(4) L39ART(2) - PAT644(1)
Y644(1)
PAT81KFT(4)
Y81KFT(4)2-7/8” NEST INDENTOR - - - P45D(2)
P48PR-1- - - YA40A- YS40A- 800 kcmil GRAY 474 DIE SET - - - P40ART(4) S40ART(4) L40ART(2) - Y644MBH(1) 3” NEST INDENTOR - - - P45D(4)
P48PR-1- - - YA42A- YS42A- 900 kcmil
ALUMINUM
ONLYGRAY 303 DIE SET - - U42ART(4) U42ART(4) U42ART(4) - - PAT644(2)
Y644(2)2-7/8” YA44A- YS44A- 1000 kcmil
(750/800 kcmil
CCA DLO③
[1184/1258])BROWN 302 DIE SET - - - P44ART(4) S44ART(4) L44ART(2) - Y644MBH
ONLY
(1)3-1/8” NEST INDENTOR - - - NO NEST
P48PR-1(2)- - - YA45A- YS45A- 1250 kcmil
(900/1000
kcmil
CCA DLO③
[1406/1554])BROWN 302 DIE SET - - - P44ART(4) S44ART(4) L44ART(2) - Y644MBH
ONLY
(1)3-1/8” NEST INDENTOR - - - NO NEST
P48PR-1(2)- - - YA46A- YS46A- 1500 kcmil BLUE 478 DIE SET - - - - - L46ART(2) - - 3-3/4” YA47A- YS47A- 1750 kcmil WHITE 587 DIE SET - - - - - L47ART(2) - - 4-3/8” YA48A- YS48A- 2000 kcmil RED 479 DIE SET - - - - - L48ART(2) - - 4-1/8”
① Catalog # PUADP-1 Adaptor is required to use "U" dies in Y46 series tools
② Catalog # PT6515 Adaptor is required to use "U" dies in Y45 series tools
③ CCA DLO Conductor to be installed with Y644/PAT644 series of tools only