40% DSA Copper Clad Steel for Grounding Applications
 

Approximate Short Term Fusing Currents for 40% CCS (amps)

Time (sec)

Cycles

19

No.5

19

No.6

19

No.7

19

No.8

19

No.9

19

No.4

7
No.5

7
No.6

7
No.7

7
No.8

7
No.9

7
No.10

Solid
No.2

Solid
No.4

Solid
No.6

628,917
CMIL

498,762
CMIL

395,542
CMIL

313,684
CMIL

248,767
CMIL

292,171
CMIL

231,706
CMIL

183,754
CMIL

145,726
CMIL

115,568
CMIL

91,651
CMIL

72,683
C
MIL

66,365
CMIL

41,738
CMIL

26,250
CMIL

0.05

3

330,426

262,044

207,814

164,807

130,700

153,504

121,736

96,543

76,563

60,718

48,152

38,187

34,867

21,929

13,792

0.1

6

233,647

185,293

146,947

116,536

92,419

108,543

86,080

68,266

54,138

42,934

34,049

27,002

24,655

15,506

9,752

0.2

12

165,213

131,022

103,907

82,403

65,350

76,752

60,868

48,271

38,281

30,359

24,076

19,094

17,434

10,965

6,896

0.3

18

134,896

106,979

84,840

67,282

53,358

62,668

49,698

39,413

31,257

24,788

19,658

15,590

14,235

8,953

5,630

0.4

24

116,823

92,647

73,473

58,268

46,209

54,272

43,040

34,133

27,069

21,467

17,024

13,501

12,328

7,753

4,876

0.5

30

104,490

82,866

65,716

52,116

41,331

48,542

38,496

30,529

24,211

19,201

15,227

12,076

11,026

6,935

4,361

0.6

36

95,386

75,646

59,991

47,576

37,730

44,313

35,142

27,869

22,102

17,528

13,900

11,024

10,065

6,330

3,981

0.7

42

88,310

70,034

55,541

44,046

34,931

41,026

32,535

25,802

20,462

16,228

12,869

10,206

9,319

5,861

3,686

0.8

48

82,607

65,511

51,953

41,202

32,675

38,376

30,434

24,136

19,141

15,180

12,038

9,547

8,717

5,482

3,448

0.9

54

77,882

61,764

48,982

38,845

30,806

36,181

28,693

22,755

18,046

14,311

11,350

9,001

8,218

5,169

3,251

1

60

73,886

58,595

46,469

36,852

29,225

34,324

27,221

21,588

17,120

13,577

10,767

8,539

7,797

4,903

3,084

2

120

52,245

41,433

32,858

26,058

20,665

24,271

19,248

15,265

12,106

9,600

7,614

6,038

5,513

3,467

2,181


The most economical choice is to replace dead soft annealed (DSA) copper with DSA copper clad steel for grounding applications (down-pole and mats). Below are a few of the major advantages:
Life Equivalent to copper in corrosion resistance
Fatigue Resistance Superior to annealed copper
Handling Flexible and manageable like copper, yet more robust and durable than dead soft annealed copper
Mechanical Higher mechanical strengths minimize physical damage during installation and service
Weight Lighter than copper by 8.5% for equivalent sizes
Theft Resistance Zero scrap value

COMPARISON:  Approximate Short Term Fusing Currents for Copper (amps)

Time
(sec)

Cycles

500
MCM
500,000
CMIL

400
MCM
400,000
CMIL

300
MCM
300,000
CMIL

250
MCM
250,000
CMIL

4/0
Strand
211,563
CMIL

3/0
Strand
167,779
CMIL

2/0
Strand
133,057
CMIL

1/0
Strand
105,521
CMIL

Solid
No.1
83,683
CMIL

Solid
No.2
66,365
CMIL

Solid
No.4
41,738
CMIL

Solid
No.6
26,250
CMIL

Solid
No.8
16,510
CMIL

0.05

3

317,543

254,034

190,526

158,771

134,361

106,555

84,503

67,015

53,146

42,148

26,508

16,671

10,485

0.1

6

224,537

179,629

134,722

112,268

95,007

75,345

59,753

47,387

37,580

29,803

18,744

11,788

7,414

0.2

12

158,771

127,017

95,263

79,386

67,180

53,277

42,251

33,508

26,573

21,074

13,254

8,336

5,243

0.3

18

129,636

103,709

77,782

64,818

54,853

43,501

34,498

27,359

21,697

17,207

10,822

6,806

4,281

0.4

24

112,268

89,815

67,361

56,134

47,504

37,673

29,876

23,693

18,790

14,901

9,372

5,894

3,707

0.5

30

100,416

80,333

60,249

50,208

42,489

33,696

26,722

21,192

16,806

13,328

8,382

5,272

3,316

0.6

36

91,667

73,333

55,000

45,833

38,787

30,760

24,394

19,346

15,342

12,167

7,652

4,813

3,027

0.7

42

84,867

67,893

50,920

42,433

35,909

28,478

22,584

17,911

14,204

11,264

7,084

4,456

2,802

0.8

48

79,386

63,509

47,631

39,693

33,590

26,639

21,126

16,754

13,287

10,537

6,627

4,168

2,621

0.9

54

74,846

59,876

44,907

37,423

31,669

25,115

19,918

15,796

12,527

9,934

6,248

3,929

2,471

1

60

71,005

56,804

42,603

35,502

30,044

23,826

18,895

14,985

11,884

9,424

5,927

3,728

2,345

2

120

50,208

40,166

30,125

25,104

21,244

16,848

13,361

10,596

8,403

6,664

4,191

2,636

1,658






Updated 12/6/2021